Jwell Melting Spray Recycling Granulation Line

Product Description

Melting spray recycling granulation :
the leftover material of the melted spraying cloth we recycled passes through our conveyor and is delivered to the feeding rotary pot. There are rotor blades which is fixed the rotary plate, in the rotary pot, and fixed blades in the pot wall. The leftover material is delivered into rotary pot through a conveyor and then rotate in a high speed. Compressed,crushed with the direction of the blade, the leftover material is sent to screw. After the screw extrusion, plasticizing, and then out of the mold, then the strip cutting.

It is made by belt conveyor, metal detector, rotary pot, extruder, and it has three ways of cutting : underwater cutting, water strip cutting and water ring cutting.For granulation of melt spraying cloth, we use water strip cutting.

This model is commonly 90 single screw three machine integrated machine, the overall operation is stable.

 screw and barrel
pipe series of screw designed mainly for all kinds of pipe extrusion, screw structure is divided into regular and efficient type two kinds, a new type of high efficient screw using separation type plus barrier and mixed structure, machine barrel adopts the efficiency of the extrusion production line. 
material: 1. 38CrMoAlA(JIS SACM645
                2. 42CrMoMo(JIS SCM440)
                3. 9CrI8MoV
                4. SKD61
                5. Alloy screw
                6. Zn 3# steel 
1,PLATE/SHEET EXTRUSION LINE
2,PIPE EXTRUSION LINE
3,PROFILE PRODUCTION MACHINE

1,Jwell -TPU Film making machine |extruder |plastic recycling machine used in field of shoe clothes sport equipment and car seat material 


TPU(thermoplastic polyurethane) sheet has excellent feature of high tension, high tensile force, good toughness, ageing resistance, environ- mentally non-toxic, antimycotic&antibacterial, wear and corrosion resistance, biological compatibility. It is used widely in the field of shoe, clothes, air-filled toy, overwater&underwater sport equipment, medical equipment, fitness equipment, car seat material, umbrella, luggage bag, bulletproof glass, packaging material.



The production line adopts extrusion and roller calibration with sheet thickness 0.05-2mm and width 1000-2000mm, which can produce transparent, colored and composite product.

Model	Multi layer	Single layer	Highly efficienct
Extruder specification	JW120/65-1000	JW120-1000	JW150-1500
Thickness	0.2-1.5mm	0.15-1.5mm	0.15-1.5mm
Main motor power	110kw/45kw	110kw	160kw
Max. capacity	500kg/h	450kg/h	800kg/

Features:
1.Advanced dehumidifying and drying unit is equipped to ensure stable quality, no bubble will exist in plastic which help transparency of final product. Two side two station unwinder is provided for one step coating, which improve the machine flexible operation and lower the manufacturing cost.

2.Based on customerised raw material, Jwell make full use of its long term screw manufacturing and test experience, we develop 50, 65, 75, 90, 105, 110, 130 screw with LD 30, 33, 36 to extrude all kinds of TPU material. The extrusion performance is very efficient and pressure is quite stable. Nitriding&plating screw has long life time and good plasticizing, which help to remove fish eye of product.

3.TPU T-die made by Jwell company adopt Germany brand mould steel. The hardness and pressure endurance reach international standard. Built-in heat cartridge help precisely control mould temperature of each zone. Its extrusion flow is uniform and easy to adjust and operate. Good machining from CNC from Germany, Korea, Japan and well designed of T-die inner channel from digital 3D simulation flow work together for good quality.

4.The three-roller type cooling method is adopted, and the surface of the roller is specially customized for TPU by coating anti-adhesive layer, matte extinction, etc.
The inside of the three rollers is cooled by water, and the special runner design has extremely low temperature difference on the surface of the roller, which ensures uniform cooling of the product and less thickness tolerance. Independent loop control system, which can precisely control the temperature of each roller, independent Japanese servo motor control, freely adjust the speed, and help the customized process.

5.Professional research and development of multi-generation winder, free switching of center winding and friction winding, saving manpower, increasing line speed, unique process control tension, meeting different customer requirements.

Jwell TPU color film Extrusion line , Jwell is the leading supplier of this machine. 
JwellTPU film extrusion line successful trail, it is very satisfied by the customer, thanks for your trust, we will keep improving!We had supplied a lot of machines to market , welcome to enquiry and wish to work with you.

We also supply the testing machine of the TPU flim extrusion for the manufacturer of raw materials.

We work closely with world famous brand,your equipment can also be equipped with any compond brand as you wish.
All Key parts: screw&barrel,  T-die, roller  and downstream equipment are made by Jwell factory!

2,Plastic PVC/PE/PP/PPR/LDPE Water Sewage/ Pressure& Electricity Conduit /Tube/ Window Profile/Sheet/Pipe Extruding Making/ (extruder& winding) Extrusion Machine

Product Overview

Product Overview

According to different diameter, different production requirements, a variety of special specifications of PVC
Twin-screw extrude to used. The special designed screw structure, uniform plasticizing, high output. 

PVC extrusion die head used high quality alloy steel manufacturing, channel surface with brightness
And anti-corrosive. Wide flow channel design to ensure the retention time of the melt in the die head
And the largest extrusion production. 

In view of the large diameter PVC pipe, the vacuum tank used double vacuum chamber structure
Design, equipped with a circular plate, making pipe roundness and forming better. 
Haul-off unit used 2 to 10 caterpillars, mating with different specifications of the planetary cutting
Machine, adapt to all PVC dimensions pipe production. Optional online belling machine



 

Outer Diameter	20mm Up to 1000mm (customized)
Model No.	JWG-PVC (customized)
Power Range	Up to 500 (kW) (customized)
Production Capacity	Up to 1300 kg/h (customized)
Layers	Single layer or multi-layer PVC pipes (customized)
Extruders	SJZ65/132, SJZ80/156; SJZ80/173; SJZ92/188; SJZ110/220 SJP75/28; SJP93/31; SJP120/31 (customized)
Material	PVC, CPVC, UPVC, PVC-O PVC-M (customized)
Guarantee Time	1 year (customized)
Certification	CE, TUV, SGS

Product Description 

Product Name	PVC UPVC, CPVC pipe extrusion line, pipe machine
Energy Saving Ratio	Up to 35%
Properties	Fully Automatic, stable production, large output
Speed Range	Normal speed and high speed optional
Standard	European
Loading Type	Automatic loader Vacuum suction or screw or spring loader
Brand for Extruder	Jwell
Brand for Screw&Barrel	China famous brand JINHAILUO since 1978
Electrical parts, gearbox, vacuum pump, auxiliary part	Siemens PLC, ABB, Roxroth, WEG, Schneider, OMRON (customized)

In the production of small diameter pipe and requirements under the condition of high output, especially shows the
Advantages of using dual-strand extrusion. The characteristics of using dual-strand downstream equipment is with
Two sets of independent control circuit, the speed of each pipeline can be adjusted respectively, and can even
Produce different diameter of the pipe at the same time. Four strand extrusion line is suitable for the <=32 mm pipe
With high-speed production, unilateral pipe speed up to 25 m/min. This extrusion line adopts special screw and
Mould design, materials uniform plasticizing, fast production speed, low energy consumption. Control is easy to operate, 
Educe the technical requirements of the operation of operating workers. And effectively save the workshop space. 





This pipe production line adopts advanced technology of Europe, it is a new research achievement of energy-saving
Production line, which is suitable for high speed extrusion of PVC pipe. Compared with common production line, the
Energy-saving effect reach on 35%, and the product efficiency increase more than 1 times, thus it is not only saving
He cost of site and manpower, but also improving efficiency. 

This production line has nice appearance, higher automatic degree, production reliable and stable. 

Pipeline Drawing 

Specification
Model: Classic Type Extrusion Line for HDPE pipe, PP/MPP pipe
Type	Diameter mm	Extruder	Capacity (kg/h)	Power(kW)
JWG-PVC32(Quadruple)	∅16-32	SJZ65/132	250-300	104
JWG-PVC63 (dual)	∅16-63	SJZ65/132	250-300	105
JWG -PVC110(dual)	∅50-110	SJZ80/173	450-500	165
JWG -PVC160	∅63-160	SJZ65/132	250-300	100
JWG-PVC250	∅75-250	SJZ80/156	300-400	110
JWG-PVC315	∅160-315	SJZ80/156	300-400	180
JWG-PVC450	∅200-450	SJZ80/173	450-500	245
JWG-PVC630	∅315-630	SJZ92/188	650-750	350
JWG-PVC800	∅400-800	SJZ110/220	1000-1300	420
JWG-PVC1000	∅500-1000	SJZ110/220	1000-1300	460
Note: Contact us for customized sizes, specification, functions.

The PVC pipe machine commonly together with the belling system, adopts the advanced European
Technology used for PVC solid wall pipe and double -wall corrugated pipe. Belling type are rectangular
Type, U type and R type. Automatic control uses the japense mistsubishi PLC program control which
Stable and reliable. Belling die adopts hydraulic drive, main production range is ∅32-800mm 

Type	JWGK110	JWGK250	JWGK450	JWGK630	JWGK800
Dia(mm)	∅32-110	∅63-250	∅160-450	∅315-630	∅400-800
Hydraulic pressure reated(MPa)	3MPa	3MPa	5MPa	5MPa	5MPa
Compressed air(MPa)	0.4MPa	0.4MPa	0.4MPa	0.4MPa	0.4MPa
Power(KW)	10	20	25	40	60

PVC pipe machine commonly together with the mixer
DYHL series mixer adopts PLC control, which combined machine unites mainly used batching, mixing, 
Coloring and drying for various resins. This unit has combined the technology of hot mixing and cool
Mixing, which can let the material enter cool mixing after hot mixing automatically so as to cool it and
Removal of residual gas to prevent blocking



Technical date 

Model	SRL100/200	SRL200/500	SRL300/600	SRL500/100	SRO800/1600	SR: 800/2500	SRL1000/3000
Type	Vertical	Vertical	Vertical	Vertical	Vertical	Horizontal	Horizontal
Capacity(L)	100/200	200/500	300/600	500/1000	800/1600	800/2500	1000/3000
Effective capacity(L)	65/130	150/320	225/380	220/750	600/1050	600/1500	700/2100
Motor(KW)	14/22/7.5	30/42/11	40/55/11	55/75/15	83/110/22	83/110/30	110/160/30
Output(kg/h)	165	330	495	825	1050	1320	1650

Applications

PVC is currently used in a wide spectrum of piping applications, all helping to meet modern
Infrastructure needs.