HDPE Pipe Steel Reinforced Polyethylene Spiral Corrugated Pipe production line
Product Overview
Outer Diameter |
20mm Up to 3000mm (customized) |
Model No. |
JWSG-1200 2600 3000(customized) |
Power Range |
Up to 300 (kW) (customized) |
Production Capacity |
Up to 250 kg/h (customized) |
Layers |
Single layer or multi-layer (customized) |
Extruders |
Pipe Extruders (customized) |
Material |
plastic (customized) |
Guarantee Time |
1 year (customized) |
Certification |
CE, TUV, SGS |
Product Description
Product Name |
Steel Reinforced Spiral Pipe Extruion Line |
Energy Saving Ratio |
Up to 35% |
Properties |
Fully Automatic, stable production, large output |
Speed Range |
Normal speed and high speed optional |
Standard |
European CE |
Application |
Air Ventilation system |
Brand for Extruder |
Jwell |
Brand for Screw&Barrel |
China famous brand JINHAILUO since 1978 |
Electrical parts, gearbox, vacuum pump, auxiliary part |
Schneider, SIEMENS PLC, ABB, Rexroth, WEG, Schneider, OMRON (customized) |
Screw &Barrel Material |
38CrMoAlA |
Heat Treatment |
bimetallic |
Hardness: |
HV940-1100 |
Raw Material |
New HDPE PE Polyethylene |
Colors |
Inner layer and outer layer multi colors blue green black orange colourful (customized) |
Belling |
online |
Driving Motor |
WEG AC motor |
Steel reinforced spiral pipe extrusion line
Steed reinforced pipe has the features of not easy in corrosion of the steel band, the top of the steel band has the thicker protection layer, reinforced rib is not easy in collapse, the seam is connected strongly, the tensile strength of the pipe in axial direction is high so that during the use the pipe is not easy in leakage. We have applied the patent for this machine and the patent numbers are ZL200920073200.4 and 200910054675.3
Type |
ID ranges(mm) |
Total Power(kw) |
JWSG-1200 |
ID200-ID1200 |
200 |
JWSG-1600 |
ID1200-ID2600 |
280 |
JWSG-3000 |
ID1400-ID3000 |
300 |
Features and Applications:.
The steel reinforced spiral pipe has a high ring stiffness and good flexibility in axial direction, so that the pipe system has the features of stiffness and flexibility. When happening the unfavorable situations such as the soil subside unevenly, rise of underground water, the load of the partial ground is too big, earthquake or other disasters, the pipe can adapt the situations by flexible deformation, so that the connection point will not leak or broken due to the big stress and deformation. This pipe has combined all the advantages of the normal no pressure plastic pipes and the strength of the steel rib, so this pipe can meet different engineering requirements, this pipe can be used widely for delivery of corrosion or non corrosion no pressure liquids.
The strength of steel with the durability of plastic. SRPE is a next generation pipe that provides strength, long term service, and durability. It's the ideal combination of materials that makes SRPE exceptional. Eighty (80) ksi steel reinforcing provides the strength; pressure rated high-density polyethylene resin provides the durability. The combination of materials results in an extraordinarily strong and durable pipe that sets a new industry standard.
SRPE pipe is designed with a smooth inner wall for outstanding hydraulic capacity and provides the properties you can count on for long-term service and performance in the most demanding environments.
Steel Reinforced Polyethylene Pipe (SRPE) is the sound solution for storm drainage, combined sewer overflow, retention/detention, low head irrigation, culverts, slip lining, and sanitary sewer mainline applications.
RTP Composite Pipe Extrusion Line
Process:
Steel Wires Reinforced Polyethylene (PE) Pipe uses steel wire and polyethylene as raw material. Use high strength steel wire winded to form steel mesh as reinforced part of the polyethylene pipe. Use HDPE as the raw material of the pipe and use high performance adhesive materials to adhere the steel mesh and the inner/outer polyethylene layers together.
Properties:
1. The intensity rigidity, Impact resistance and the strength is higher than ordinary PE pipes.
2. The creep resistance coefficient and low expansion coefficient are similar to the PE pipe.
3. Anti-corrosion performance is same as PE pipe. The temperature resistance abilities are even higher than PE pipe. Low thermal conductivity coefficient.
4. The inner wall is smooth with no scaling. Head loss of pipeline comparing with steel pipe is 30% lower.
5. By adjusting the diameter of the steel wires and plastic layer thickness, different pressure level pipes can be produced.
6. Overall service lifespan is expected more than 50 years.
7. Lighter in weight, easier installation, connected by electro-fusion joint method.
Applications:
1. The municipal projects: water supply, drainage and sewage, drinking water and environmental protection engineering, natural gas and gas pipeline.
2. Oil field: Waste water, crude oil, oil well injected polymer solution or pipeline, salt brine treatment tube; especially suitable for high sulfur oil, gas, water and other media.
3. Chemical engineering: For acid salt manufacturing industry oil, chemical, pesticide, metallurgy, etc
4. Drain pipes in textile, dyeing: Medium conveying pipeline corrosion and discharge pipe.
5. Construction industry: Underground drainage pipe, cable dredge pipe and so on.
6. Seawater transportation: seawater desalination plant, Harbor City water transport.
7. Ship manufacturing: Sewage pipe, drainage pipe, Ballast water tank, ventilation pipe and so on.
8. Agricultural irrigation: Deep tube, filter pipe, culvert pipe, drainage pipe, irrigation pipe and so on.
9. The mine: ore slurry conveying pipe, pipe engineering and pumping tubes.
PPR/FR-PP pipe is widely used in solar energy, thermal energy circulation system, heating system and water supply
because of its higher pressure and temperature resistance, long operational life span, high strength and impact
resistance, and the prevention of pipe line sagging.
This pipe production line adopts advanced technology of Europe, it is a new research achievement of energy-saving
production line, which is suitable for high speed extrusion of PVC pipe. Compared with common production line, the
energy-saving effect reach on 35%, and the product efficiency increase more than 1 times, thus it is not only saving
he cost of site and manpower, but also improving efficiency.
This production line has nice appearance, higher automatic degree, production reliable and stable.
Pipeline Drawing
Specification |
Model: Classic Type Extrusion Line for HDPE pipe, PP/MPP pipe |
Type |
Diameter mm |
Extruder |
Capacity (kg/h) |
Power(kW) |
JWPEG-63 |
∅20-63 |
JWS65/33 |
100-150 |
100 |
JWPEG-110 |
∅20-110 |
JWS65/33 |
150-200 |
130 |
JWPEG-160 |
∅63-160 |
JWS65/33 |
200-250 |
145 |
Note: Contact us for customized sizes, specification, functions. |
Applications
Customized Solutions
Company Information
As the vice unit of CPMIA, Shanghai Jwell Machinery Co., Ltd is one of the biggest manufacturer of plastic extrusion
machinery and chemical fiber spinning equipment in China, its head office is located in thewestern district of
Shanghai. There are 5 production bases, which were located in the western districtof Shanghai, Zhoushan of
Zhejiang Province, Suzhou of Jiangsu and Changzhou of Jiangsu , Dongguan of Guangdong , totally covering
700,000 square meters. It has more than 2600 staffs, about 400 technicians and managing staffs.
Main products: various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated
pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe
extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; various plastic profile extrusion lines;
various plastic plate & sheet extrusion lines; chemical fiber spinning; microcomputer controlled automatic blow
molding machines; plastic auxiliary recycling lines; various single & twin screw and barrel extruders;
T die; screen exchangers; Rollers and Robots.
Why us
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product
person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the
staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the
customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would
be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business
by innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate
one stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery,
we care the customers' satisfaction and benefits.
Certificate and Brand
Sales Service Networks
FAQ
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, We own 5 manufacturing bases and sales center in Shanghai , Suzhou ,Changzhou, Zhou Shan, Dongguan China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo.After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
A2: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
are our Trade Marks.
Q3: If we don't find what we need from your website , What should we do ? Do you make extrusion lines as per
customers' specific requirement?
A3: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
requirements by email. We will check if we can develop them. We develop new machinery every month, and
some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
A4: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Schneider Flender Omron ABB WEG Falk Fuji etc. Our company continuously
imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system . And we have 12 months quality warranty time. We testing the
machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
A5: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
A6: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
every piece of proforma invoice. ) " " .
Q7: How long is the delivery date?
A7: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
A8: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
A9: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
Q10: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
to save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
port is China Shanghai, Ningbo port, which is convenient for maritime transportation..
Q11: Is there any pre-after sale service?
A11: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
operation and maintenance service for a life time.
Q12:Are our business& money safe with Jwell Machinery ?
A12: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
not contain our name as we never crook our customer before.
Please click "send" and Contact us !!
Shanghai Jwell Machinery Co., Ltd.
Contact: Ms. Megan Jwell
Web: jwellmachinery.en.made-in-china.com
HDPE Pipe Steel Reinforced Polyethylene Spiral Corrugated Pipe production line