PE1200 Vertical Type Double Wall Corrugated Pipe Extrusion Machine

Product Description

Product Overview

 

Pipe Outer Diameter	50 mm Up to 1500mm (customized)
Model No.	JWSBL (customized)
Power Range	Up to  1000 (kW) (customized)
Production Capacity	Up to 2000 kg/h (customized)
Energy-Saving type	Available
Layers	SWC Single wall Corrugated Pipe or DWC Double Wall Corrugated pipe  (customized)
Extruders	Single Screw Extruder or Conical screw Extruder (customized)
Material	HDPE PP PVC High density Polyethylene  (customized)
Guarantee Time	1 year (customized)
Certification	CE, TUV, SGS

Product discription 


 

Product  Name	HDPE PP PVC Double Wall Corrugated Pipe Extrusion Line
Structure	Vertical or Horizontal type (customized)
Properties	Fully Automatic, stable production, large output
Speed Range	Normal speed and high speed optional
Standard	European CE
Application	Water drainage or sewage, electrical protection,Ventilation system
Brand for Extruder	Jwell
Brand for Screw&Barrel	China famous brand JINHAILUO since 1978
Electrical parts, gearbox, vacuum pump, auxiliary part	Schneider, SIEMENS PLC, ABB, Rexroth, WEG, Schneider, OMRON (customized)
Screw &Barrel Material	38CrMoAlA
Heat Treatment	bimetallic
Hardness:	HV940-1100
Raw Material	New HDPE PP PVC PE
Colors	Inner layer and outer layer multi colors blue green black orange (customized)
Belling	online
Driving Motor	WEG AC motor

  

 

Properties: DWC pipe is mainly used for water drainage system. It is a fully computer controlled line. It features high and stable output capacity, and highly automatic operation. For HDPE, you can choose high efficient single screw extruder. For PVC, you can choose conical twin-screw extruder or parallel twin- screw extruder. Forming system consists mould and corrugator. Mould blocks can be easily changed and they have air or water cooling system. The belling process is on line. High precision cutting can be guaranteed by cutting machine. The production line can also be equipped with SIEMENS PLC system.
 

This production line has nice appearance,higher automatic degree ,production reliable and stable.



 

Specification
Model: Vertical type pp PVC HDPE  Double Wall Corrugator Technical Data
Type	Pipe Diameter (mm)	PVC Output (kg/h)	HDPE Output (kg/h)	Max speed (m/min)	Power (kW)
JWSBL-160	∅50- 160	250-300	250-350	8.0	135
JWSBL-300	∅110-300	350-450	400-500	5.0	250
JWSBL-600	∅200-600	650-800	600-800	3.5	500
JWSBL-800	∅200-800	1200	1000	3.0	680
JWSBL-1000	∅800-1000	1300	1200	2.5	710
JWSBL-1200	∅600-1200	1400	1400	1.0	800
Model: Horizontal Type Extrusion Line for HDPE PP PVC Corrugated pipe
Type	Pipe Diameter (mm)	PVC Output (kg/h)	HDPE Output (kg/h)	Max speed (m/min)	Power (kW)
JWSBW-160	∅90- 160	300	300	6.0	135
JWSBW-250	∅110-250	350	350	5.0	280
JWSBW-500	∅200-500	800	800	3.0	550
JWSBW-800	∅500-800	1200	1100	3.0	680
JWSBW-1200	∅800-1000	--	1200	1.0	800
JWSBW-1800	∅1200-1800	--	1500	0.6	1100
Model: Vertical Type Extrusion Line for HDPE PP PVC Corrugated pipe
Type		Traditional Serial: Single srew Extruder		Saving-energy Serial: Conical screw Extruder
JWSBL-600/800		JWS 90/33+JWS 75/33		SJZ 80/156+ SJZ 80/156
JWSBL-1000/1200		JWS 90/33+ JWS 120/33		SJZ 80/156+ SJZ 92/188
Note: Contact us for customized sizes, specification, functions.

Properties: HDPE/PP/PVC horizontal type DWC pipe extrusion line produced  by Jwell has many patents. Full automatic control, running stable, high capacity. HDPE/PP material use high efficient single screw extruder, and PVC material use conical twin screw extruder or parrallel twin screw extruder. Horizontal type corrugator adopt advanced shuttle-type structure, closed water cooling system, on-line belling. Whole line is controlled by PLC computer.
Features:
1. The extrusion lines equipped with two extruders for two layer co-extrusion, stable extrusion, excellent plasticization.
2.  Imported ratio-adjusting valve adjusts forming pressure stable and reliable.
3. Double flow channel spiral composite extrusion die head. the surface is Nitrided and polished.
4. Thickness regulating device for double wall.
5. Double wall belling on line.
6. Working table is three-dimensionally adjustable.
7. Automatic protection system starts and working table comes back when power off.
8. Automatic lubrication station.
9. Mould blocks are made of special aluminium alloy and features right weight, high strength, good wear resistant.
10. Air cooling and water cooling for well cooling corrugated moulds that forming pipe at higher speed.
11. The complete line adopts PLC micro-computer control system which can visually shows melt temperature and pressure, forming speed, error alarm and also has storage capacity of basic process.
12.  High efficiency singe screw extruder (using granule material) and energy- saving twin- screw extruder(using powder or granule material) for your choice.
13. Vertical horizontal or shuttle corrugators for your choice.
 

Properties: HDPE/PP/PVC horizontal type DWC pipe extrusion line produced  by Jwell has many patents. Full automatic control, running stable, high capacity. HDPE/PP material use high efficient single screw extruder, and PVC material use conical twin screw extruder or parrallel twin screw extruder. Horizontal type corrugator adopt advanced shuttle-type structure, closed water cooling system, on-line belling. Whole line is controlled by PLC computer.

Features:

1. The extrusion lines equipped with two extruders for two layer co-extrusion, stable extrusion, excellent plasticization. 

2.  Imported ratio-adjusting valve adjusts forming pressure stable and reliable. 

3. Double flow channel spiral composite extrusion die head. the surface is Nitrided and polished.

4. Thickness regulating device for double wall.

5. Double wall belling on line. 

6. Working table is three-dimensionally adjustable.

7. Automatic protection system starts and working table comes back when power off.

8. Automatic lubrication station.

9. Mould blocks are made of special aluminium alloy and features right weight, high strength, good wear resistant.

10. Air cooling and water cooling for well cooling corrugated moulds that forming pipe at higher speed.

11. The complete line adopts PLC micro-computer control system which can visually shows melt temperature and pressure, forming speed, error alarm and also has storage capacity of basic process. 

12.  High efficiency singe screw extruder (using granule material) and energy- saving twin- screw extruder(using powder or granule material) for your choice. 

13. Vertical horizontal or shuttle corrugators for your choice.


 

 

APllication 

 

As the vice unit of CPMIA, Shanghai Jwell Machinery Co., Ltd is one of the largest manufacturer of plastic extrusion machinery and chemical fiber spinning equipment in China, its head office is located in the western district of Shanghai. There are 5 production bases, which were located in the western district of Shanghai, Zhoushan of Zhejiang Province, Suzhou of Jiangsu Province and Changzhou of Jiangsu Province, Dongguan of Guangdong Province, totally covering 700,000 square meters. It has more than 2600 staffs, about 400 technicians and managing staffs. 

Main products: various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; various plastic profile extrusion lines; various plastic plate & sheet extrusion lines; chemical fiber spinning; microcomputer controlled automatic blow molding machines; plastic auxiliary recycling lines; various single & twin screw and barrel extruders; T die; screen exchangers; Rollers and Robots.

WHy US

1. Pioneering Efforts, Unity and Struggle

Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the customers. "Be Honest" is the core idea for us to build an everlasting enterprise.

2. Consistent quality, Brands Building.

We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability. 

3. Cutting edge technology, Added value products 

We have professional designing engineer who recognize the market need well. We add value to customers' business by innovative designs and products that will provide competitive advantage over your rivals. 

4. Capable of ultimate one stop solution

There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate one stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery, we care the customers' satisfaction and benefits.


Certificate and brand 


Sales service around the world 


Exhibiton shows around the world 



FAQ

 

Q1. Is Jwell Machinery a Manufacturer? 

A1: Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development, JWELL is one of the biggest extrusion machine supplier in China with 300 design&test engineer, 3000 employees. We own 5 manufacturing bases and sales center in Shanghai , Suzhou , Changzhou, Zhou Shan, Dongguan China. Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.

Q2: How many brands does Jwell Machinery own?

A2: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN are our  Trade Marks.

 Q3: If we don't find what we need from your website , What should we do ? Do you make extrusion lines as per customers' specific requirement? 

A3: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed requirements by email. We will check if we can develop them. We develop new machinery every month, and some of them may not yet be updated on our website. 

Q4: How do you ensure your machinery and service quality? 

A4: Our machines taking the European standards and follow the Germany type of business, we cooperation with International famous brands Siemens Schneider Flender Omron ABB WEG Falk Fuji etc. Our company continuously imports over 1000 international first-class high precision processing equipment such as multistage machining centers, NC lathes and CNC milling machines from Korea, Japan etc.  All our processes strictly adhere to CE certification, IS09001 and 2008 quality management system . And we have 12 months quality warranty time. We testing the machine performances before each delivery. Jwell service engineers will always be here for anything you needed.

Q5: How can  I  order and make payments? 

A5: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.

Q6: If we find your bank account or email different as before, how should we respond? 

A6:  Please don't send the payment and double check with us before arrange payment (Bank details will be listed in every piece of proforma invoice. ) We are only responsible for email 

Q7: How long is the delivery date?

A7: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.

Q8: What is your Minimum Order Quantity?

A8:  One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical innovation or improvements for your future purchasing plan.    

Q9: What is your production capacity?

A9: We produce more than 2000 advanced extrusion lines every year world wide. 

A10: What about shipping?

Q10: We can send the small spare parts by air express for urgent matter. And the complete production line by sea to save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest port is China Shanghai, Ningbo port, which is convenient for maritime transportation.. 

Q11: Is there any pre-after sale service?

A11: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing, operation and maintenance service for a life time.

Q12:Are our business& money safe with Jwell Machinery ?

A12: Yes, your business is safe and your money is safe.  If you check China company blacklist, you will see that it is not contain our name as we never crook our customer before. JWELL enjoys high reputation from the customers and our business and customers grows year by year.

Buy Now and contact with us !!!

Shanghai Jwell Machinery Co., Ltd.
Add: Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Conact: Mr Thunder Di 
Mob:[phone]
 
Web: jwellmachinery.en.made-in-china.com