Jwell- XPE Plastic Foaming Sheet recycling Making Extruder Machine for for automobile| air conditioning |construction |sports|shoe and luggage floating materials|toys and leisure production
Jwell XPE Plastic Sheet Extrusion Line
Production process: Mixer granulation all-in-one (LDPE+AC,LDPE+DCP) → Extruder sheet → The foaming furnace is foaming → After the equipment→ All kinds of products.
1.JWELL-150 Mixer single screw pelletizing line specification
Suitable material and output: XPE foam pellet, output 300-400kg/h
Pelletizing process: 75L mixer→automatic lift machine→double feeder→∮150 single screw extruder→plate type hydraulic mesh changer→air cooled type Eccentric hot cutting mould→Eccentric hot cutting cover→ The two stage cyclone separator--vibration sieve →air blow material collection silo.
Characteristics of XPE chemical foam: 1. Cushioning -- a semi-rigid foam body, which does not lose its original performance after being hit hard. 2. Forming property -- high heat resistance, good ductility and even density 3. Sound absorption -- it has the function of sound absorption and noise reduction, and is suitable for aircraft, automobile and other strong noise equipment as well as sound absorption and sound insulation materials in the environment. 4. Adiabatic property -- its tiny independent bubble structure can effectively reduce energy exchange caused by air convection.
XPE is also non-toxic, odorless, drug resistant, oil resistant, acid resistant, halogen resistant and other chemical properties.
Due to the above characteristics of XPE, XPE has been widely applied and required in different industries. In the early stage, it was mainly applied in household appliances and automobile industry.Later, it was gradually extended to the construction, sporting goods, medical industry and packaging industry with high standards. Performance advantages of XPE foaming furnace: 1) the preheating and cross-linking sections are greatly changed, and the heat capacity space is reduced when the process requirements are met.It also saves energy. 2) large output.Among the foaming furnaces produced in China at present, our three-stage furnaces produce the maximum output (maximum 200kg/h or more).And XPE bubble hole than two - stage furnace is closer.The gas consumption is equal to that of the two furnaces. 3) observation holes are set on the wall board of the foaming section.At the same time, a baffle structure is set up at the outlet of the foaming furnace to adjust the size of the hearth according to the production of products, so as to achieve the effect of energy saving. 4) the foaming rate can be as high as 35-40 times.
Main application areas of XPE products: a. Car MATS And thermal insulation materials
A few points to note when choosing car MATS: 1. Safety first, it is better to use a special car, which will not slide so as not to affect the driving operation!According to the size of the car space with the mold custom-made. 2. It depends on the smell. If the smell is bad, it will not only affect the driving mood, but also harm the health after a long time. 3. Color should be matched with the interior of the car. The interior of collocation car is mostly beige, while the interior of imported car is mostly black. 4. Easy cleaning, so easy to do. 5. Do not be completely surrounded by deformation.
Early in the product material is franklin blanket + EVA, now widely for leather + XPE + sewing embroidering, XPE is polyethylene foamed material, soft wear-resisting material, itself is of environmental protection, with leather combined with hot forming, deserve to go up sewing embroidering machine, can produce all kinds of the surrounding floor MATS, so process does not need to glue all the way, safe environmental protection, the market vigorously promoted.
b,Climb a mat
Baby crawl originated in Japan and South Korea, and the market in Japan and South Korea tend to mature, the awareness of the Chinese market is also gradually formed.Baby crawl pads there are a lot of other names these days, baby crawl pads, baby play pads, baby activity pads, actually baby crawl pads.
Nowadays, when choosing a crawling mat, some people think that it is not just a mat but soft and convenient. However, a treasure mother who has paid attention to the crawling mat will know that the material quality of the crawling mat directly affects the health of the baby.
The traditional crawl supplies are generally blankets, bedding, but these supplies have many problems: they are heavy and not easy to carry;Easy to dirty, time-consuming and laborious cleaning;Moisture absorption, easy to come back.With the progress of time and technology, the new material crawling pad is gradually moving towards our life.
At present, in the domestic and foreign markets, the common materials of the crawl pad are mainly divided into four types: EVA, EPE, PVC and XPE.
But did you build it?China CCTV reported that over 90% of EVA materials' crawling pads on the market were found to be over the standard.Formamide, also known as amino formaldehyde, is a kind of reproductive toxicity, can stimulate the eyes, skin, damage the respiratory tract and reproductive system of the baby!Most of the common color patch pads on the market are made of EVA material.
So, we know about EVA crawlers, what about the rest?Let's do a little bit of a comparison, just to make it a little bit more intuitive.
B.XPE foam 3D 3D wall sticker
Mainly used for children's room, nursing home decoration decoration, play to reduce the risk of falls.At the same time, due to its three-dimensional effect,
Decorate a respect to also be accepted for people gradually in the home and office, the application of setting wall is relatively more extensive.
Three - dimensional wall paste mainly has the following characteristics 1. The texture is soft and elastic, which can better prevent collision of children.3D brick pattern, excellent material and elegant contour create simple and pure style.Add thick brick grain, have better sound insulation effect.
2 decoration is convenient and easy to clean, easy to paste, back with gum, just tear off the bottom paper, and then paste on the smooth surface of the surface is waterproof anti-pollution materials, can be directly scrubbed with wet cloth, convenient and quick.Even if want to decorate afresh later, need to tear original product to be able to begin afresh afresh wet cloth is cleaned directly, convenient and quick.
3. Long shelf life, as long as there is no strong impact damage to the surface, the material itself will not deteriorate.
XPE outdoor multi-function mat and The infinite. e,In recent years, the ideal material of car, air conditioner and heat preservation has been developing rapidly in the market of sports and leisure products, such as surfboard, taekwondo mat, artificial turf mat and so on.in recent years, as EVA slippers are not environmentally friendly, many hotels and guesthouses are also using XPE insoles.
f,Construction, decoration industry floating floor cushion. The cushion made of polyethylene XPE or IXPE foaming material has the advantages of good sound insulation, waterproof and dampproof, environmental protection and tasteless, and is a professional sound insulation material to solve the problem of floor vibration.As the fine performance, XPE itself has solved the float soft floor traditional sound insulation materials such as wood, cane board, glass wool, absorption of moisture, rot, insect and the disadvantage of high cost, for modern architecture live floating floor insulation system provides the best solution, is a kind of low cost, suitable for large scale application of insulation materials, suitable for general multi-storey residential, commercial buildings, rooms and other places of channeling sound.
1. Quiet and shock absorbing materials laid under the floor.Used as (SPC, WPC, LVT) compound floor, solid wood floor, etc.Packing materials, etc.Main functions: moisture-proof and quiet. As the surface of the product is covered with PE moisture-proof film, it is light in quality, flexible and corrosion-resistant. It is not deformed for long-term use and can be recycled.
2. materials used in roofing or other special insulation conditions. XPE insulation material makes use of the excellent insulation performance of the thermal reflection capacity of aluminum film and the double effect of light reflection, plus the heat insulation performance of XPE and the high-density fire prevention function, the combination of XPE and aluminum foil makes the heat insulation material of XPE more advantageous in the same type of heat insulation material!
We only choose qualified supplier--Jwell excellent partner We work closely with world famous brand,your equipment can also be equipped with any compond brand as you wish.
All Key parts: screw&barrel, T-die, roller and downstream equipment are made by Jwell factory!
Company Information SUZHOU JWELL MACHINERY CO., LTD. is located in TaiCang city, Jiangsu province, abutting Jiading district, Shanghai City. It's high-tech manufacturer specializing in research & development and producing extrusion equipment. There are total over 1000 employees, 280 are technical and management staffs. Company has good R & D employees and experienced mechanical , electrical commissioning engineers as well as advanced mechanical machining base and normative assembly workshop.
Main products: various plastic pipes extrusion lines; various plastic profile extrusion lines; various plastic plate & sheet extrusion lines including JwellPVC SPC Calcium-plastic Environmental Floor Extrusion lines and PC PP PE plastic hollow cross section plate extrusion line; chemical fiber spinning; microcomputer controlled automatic blow molding machines; plastic auxiliary recycling lines; various single & twin screw and barrel extruders; T die; screen exchangers; Rollers and Robots.
FAQ Q1. Is Jwell Machinery Manufacturer? A1: Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development, JWELL is one of the biggest extrusion machine supplier in China with 300 design&test engineer, 3000 employees. We own 5 manufacturing bases and sales center in Shanghai , Suzhou , Changzhou, Zhou Shan, Dongguan China. Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own? A2: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN are our Trade Marks.
Q3: If we don't find what we need from your website , What should we do ? Do you make extrusion lines as per customers' specific requirement? A3: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed requirements by email. We will check if we can develop them. We develop new machinery every month, and some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality? A4: Our machines taking the European standards and follow the Germany type of business, we cooperation with International famous brands Siemens Schneider Flender Omron ABB WEG Falk Fuji etc. Our company continuously imports over 1000 international first-class high precision processing equipment such as multistage machining centers, NC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification, IS09001 and 2008 quality management system . And we have 12 months quality warranty time. We testing the machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments? A5: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and Proforma Invoice to you. You can pay via TT bank transfer, LC as you like. Q6: If we find your bank account or email different as before, how should we respond?
A6: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in every piece of proforma invoice. )
Q7: How long is the delivery date? A7: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity? A8: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical innovation or improvements for your future purchasing plan.
Q9: What is your production capacity? A9: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping? Q10: We can send the small spare parts by air express for urgent matter. And the complete production line by sea to save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest port is China Shanghai, Ningbo port, which is convenient for maritime transportation.
Q11: Is there any pre-after sale service? A11: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing, operation and maintenance service for a life time.
Q12:Are our business& money safe with Jwell Machinery ? A12: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is not contain our name as we never crook our customer before. JWELL enjoys high reputation from the customers and our business and customers grows year by year.
Best regards! Sincerely yours,
Sales Manager:Stella Xu
Jwell- XPE Plastic Foaming Sheet recycling Making Extruder Machine for for automobile| air conditioning |construction |sports|shoe and luggage floating materials|toys and leisure production