China Wholesale Plastic Twin Double Screw Extruder PVC Wall Ceiling Panel Profile Extruder Making Machine

Product Description

China Wholesale Plastic Twin Double Screw Extruder PVC Wall Ceiling Panel Profile Extruder Making Machine
Product Overview

 

Main Technical Parameter:

Production Width(mm)	180	300/400	600
Extruder Type	SJZ51/105	SJZ65/132	SJZ80/156
Motor Power(kw)	22	37	55
Type	YF180	YF300/400	YF600
Max Output(kg/h)	80-100	150-200	350
Cooling Water(m³/h)	7	8	9
Compressor Air(m³/min)	0.6	0.6	0.6
Note:The specifications are subject to change without prior notice.

PVC Wood-Plastic One Step Extrusion Line


 

One-step way that is eliminating the middle granulation of this link. put the raw materials directly in a group of equipment, with mixing and extruding products completed in one time. The advantage in this way is of high efficiency, mixing plastics, and significant energy saving, lower production costs. At present, the usage in PVC class of the extrusion Plastic-wood products gets more, but it requires more on raw materials, feeding devices, supporting the mould and extrusion equipment. And also to the staff's overall technological level.

 

PVC window profile Product discription 

Application : YF series production line is designed for extrusion of PVC plastic window and door's and cross-section cable
pipes,aluminum-plastic composite profiles and etc.PVC profiles are widely used in the building industry,home and office decoration.
Properties and advantages: This line features stable Plasticization, high output,low sheering force,long life service and other advantages. The production line consists of control system, conical twin screw extruder or parallel twin screw extruder,extrusion die, calibration unit,haul off unit, film covering machine and stacker. The extruder is equipped with alternating-current inverter (ABB or Eurotherm drive), imported temperature controller (RKC,Japan). The calibration unit's pump and haul off unit's reducer are famous brand products. After simple changing of the die and screw, it also can produce the foam profiles.

 

 PVC window profile line model
 

 

Detailed specification

Spiral loader with storage hopper

Type: spiral loading type

SJZ 51/105 Twin screw conical extruder

Screw and Barrel

JINHAILUO  Chinese No.1 brand built in 1978
 

Screw size: Ф51/105mm

Screw is specially designed for PVC with conical meshing and counter-rotating, rotating speed 1 - 34.7rpm

Screw material: 38CrMoAlA, with nitriding process of high temperature. The nitriding layer is 0,5-0,7mm, rigidity: HV740-940

Barrel material: 38CrMoAlA, with nitriding process of high temperature. The nitriding layer is: 0,6-0,7mm,
rigidity: above: HV 940~1100

Heating zones:
cast aluminum heating rings + stainless steel cover + blower

4 heating zones with total power: 18KW,
temperature: 50 - 300ºC

Cooling fan power: 0.55KW x 3

Screw with inside water cooling

Feeding dosing device

Stainless steel feeding hopper with force mixing

3-phase asynchronous motor of 0.75KW

Feeding speed regulation
by Rexoth brand frequency converter

Vacuum exhaust device

Vacuum pump: 1 set

Vacuum pump: 3-phase asynchronous motor with 1.5KW

Vacuum degree: 0 - 0.075Mpa

Gear box (reducer)

High torque reducer

Qualified thrust bearing

Water cooling system

Gear material: 20CrMoTi

Harden surface gears with nitriding process

Germany technology, long life, Low noise and heat

Motor connects with gearbox through joint coupling

Vertical design, the motor under extruder

The main motor

Motor:
 SIEMENS BEIDE or SIMO AC motor of 18.5KW

Speed regulation: by Rexoth brand frequency convertor

Extruder dimensions: 3300 × 1100 × 2400mm

The center line height: 1050mm

Extruder weight: 3000kg

Using PID temperature control system

With emergency stop and alarm function

The mold heating zones control integrated in the extruder system

Alarm inspection control range

Over electrical current protection

Screw dislocation alarming and stop function

Die head mold

Mold size depends on the Buyer's drawing

Calibration table

 

Water tank made of stainless steel

Table length: 3000mm

Table width: 1100mm

Distance between rails on the table: 320mm

Vacuum pump:5.5KW x 2 sets with silencer
 (in winter must flow out the water from the pump)

Vacuum degree: 0 - 0.09Mpa

Water pump: 4KW x 1 set 

Vacuum air nozzles: 12 sets (yellow color)

Water nozzles: 16 sets (blue color)

Stainless steel water tank,
rails made of cast aluminum with oxidation processing

Electrical cabinet and panel are protected by waterproof film

Blower for product drying: 0.75KW

Calibration table connects with haul-off unit by lead screw, reduction motor is 0.75KW,
moving is controlled by computer

Calibration table up-down moving:
by 2 sets of lead screw with reduction motor

Moving device for left-right:
manually adjusting

Equipped with film coating device

Haul-off and cutter

 

Haul-off unit

Qty. of tractors: 2 sets

Haul-off motor: 1.1KW x 2 sets

Speed regulation: by or Rexoth brand frequency convertor

Haul-off tractor length: 1800mm

Belt effective width: 180mm

Rolling disc cutter

Cutting type: saw cutting

Saw diameter: Ф400mm

Cutting motor: 2.2KW x 1

Dust cleaning air blower motor: 2.2KW x 1

Max. cutting width: 180mm
Max. cutting height: 150mm

Cutter movement and saw working controlled by pneumatic cylinder and PLC program system

Manual cutting and automatic cutting choice

Cutting length: 6 meter each

Using approach limit switch for metering

World well known brands for electronics

Stacker

 

Stacker length: 6m

Using approach limit switch for metering

Disassembled type stacker with rubber blocks to avoid the product scratch

Control System

Controlled by Omron Metering system. All the parameters as speed, temperature can be set and saved in the system. Also it has the following alarm functions:

1. Overload of the motor;
2. After the motor has been started, if the maximum torque is more than 105% of that is permitted and if this condition lasts more than 3 minutes, the alarm will stop the machine;

Breaker: SCHNEIDER
Relay: IDEC/OMRON
Contactor: SCHNEIDER/SIEMENS
Air switch: CHNT/SCHNEIDER

company introduction:

As the vice unit of CPMIA, Shanghai Jwell Machinery Co., Ltd is one of the largest manufacturer of plastic extrusion machinery and chemical fiber spinning equipment in China, its head office is located in the western district of Shanghai. There are 5 production bases, which were located in the western district of Shanghai, Zhoushan of Zhejiang Province, Suzhou of Jiangsu Province and Changzhou of Jiangsu Province, Dongguan of Guangdong Province, totally covering 700,000 square meters. It has more than 2600 staffs, about 400 technicians and managing staffs. 

Main products: various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; various plastic profile extrusion lines; various plastic plate & sheet extrusion lines; chemical fiber spinning; microcomputer controlled automatic blow molding machines; plastic auxiliary recycling lines; various single & twin screw and barrel extruders; T die; screen exchangers; Rollers and Robots.

WHy US

1. Pioneering Efforts, Unity and Struggle

Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the customers. "Be Honest" is the core idea for us to build an everlasting enterprise.

2. Consistent quality, Brands Building.

We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability. 

3. Cutting edge technology, Added value products 

We have professional designing engineer who recognize the market need well. We add value to customers' business by innovative designs and products that will provide competitive advantage over your rivals. 

4. Capable of ultimate one stop solution

There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate one stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery, we care the customers' satisfaction and benefits.



Certificate and brand 


Sales service around the world 


Exhibiton shows around the world 




FAQ

 

Q1. Is Jwell Machinery a Manufacturer? 

A1: Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development, JWELL is one of the biggest extrusion machine supplier in China with 300 design&test engineer, 3000 employees. We own 5 manufacturing bases and sales center in Shanghai , Suzhou , Changzhou, Zhou Shan, Dongguan China. Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.

Q2: How many brands does Jwell Machinery own?

A2: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN are our  Trade Marks.

 Q3: If we don't find what we need from your website , What should we do ? Do you make extrusion lines as per customers' specific requirement? 

A3: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed requirements by email. We will check if we can develop them. We develop new machinery every month, and some of them may not yet be updated on our website. 

Q4: How do you ensure your machinery and service quality? 

A4: Our machines taking the European standards and follow the Germany type of business, we cooperation with International famous brands Siemens Schneider Flender Omron ABB WEG Falk Fuji etc. Our company continuously imports over 1000 international first-class high precision processing equipment such as multistage machining centers, NC lathes and CNC milling machines from Korea, Japan etc.  All our processes strictly adhere to CE certification, IS09001 and 2008 quality management system . And we have 12 months quality warranty time. We testing the machine performances before each delivery. Jwell service engineers will always be here for anything you needed.

Q5: How can  I  order and make payments? 

A5: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.

Q6: If we find your bank account or email different as before, how should we respond? 

A6:  Please don't send the payment and double check with us before arrange payment (Bank details will be listed in every piece of proforma invoice. ) We are only responsible for email

Q7: How long is the delivery date?

A7: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.

Q8: What is your Minimum Order Quantity?

A8:  One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical innovation or improvements for your future purchasing plan.    

Q9: What is your production capacity?

A9: We produce more than 2000 advanced extrusion lines every year world wide. 

A10: What about shipping?

Q10: We can send the small spare parts by air express for urgent matter. And the complete production line by sea to save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest port is China Shanghai, Ningbo port, which is convenient for maritime transportation.. 

Q11: Is there any pre-after sale service?

A11: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing, operation and maintenance service for a life time.

Q12:Are our business& money safe with Jwell Machinery ?

A12: Yes, your business is safe and your money is safe.  If you check China company blacklist, you will see that it is not contain our name as we never crook our customer before. JWELL enjoys high reputation from the customers and our business and customers grows year by year.

Buy Now and contact with us !!!

Shanghai Jwell Machinery Co., Ltd.
Add: Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Conact: Ms Megan

 
Web: jwellmachinery.en.made-in-china.com

China Wholesale Plastic Twin Double Screw Extruder PVC Wall Ceiling Panel Profile Extruder Making Machine