HDPE PVC PP Double Wall Corrugated Pipe Extrusion Line / DWC Pipe Making Machine Production Line
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Pipe Outer Diameter |
50 mm Up to 1500mm (customized) |
Model No. |
JWSBL (customized) |
Power Range |
Up to 1000 (kW) (customized) |
Production Capacity |
Up to 2000 kg/h (customized) |
Energy-Saving type |
Available |
Layers |
SWC Single wall Corrugated Pipe or DWC Double Wall Corrugated pipe (customized) |
Extruders |
Single Screw Extruder or Conical screw Extruder (customized) |
Material |
HDPE PP PVC High density Polyethylene (customized) |
Guarantee Time |
1 year (customized) |
Certification |
CE, TUV, SGS |
Product Description
Product Name |
Corrugated HDPE MDPE PP pipe extrusion line, pipe machine |
Energy Saving Ratio |
Up to 35% |
Properties |
Fully Automatic, stable production, large output |
Speed Range |
Normal speed and high speed optional |
Standard |
European |
Loading Type |
Automatic dryer and loader Vacuum suction |
Brand for Extruder |
Jwell |
Brand for Screw&Barrel |
China famous brand JINHAILUO since 1978 |
Electrical parts, gearbox,
Vacuum pump, auxiliary part |
Siemens PLC, ABB, Roxroth, WEG, Schneider, OMRON (customized) |
Screw &Barrel Material |
38CrMoAlA |
Heat Treatment |
Bimetallic |
Hardness: |
HV940-1100 |
Type |
Corrugated |
Colors |
Inner layer and outer layer multi colors blue green black orange (customized) |
Belling |
Online |
Driving Motor |
WEG AC motor |
This pipe production line adopts advanced technology of Europe, it is a new research achievement of energy-saving production line,
Which is suitable for high speed extrusion of HDPE, PP and other polyolefin pipe.
Compared with common production line, the energy saving effect reach on 35%, and the product efficiency
Increase more than 1 times, thus it is not only saving the cost of site and manpower, but also improving efficiency.
This production line has nice appearance, higher automatic degree, production reliable and stable.
Specification |
Model: Vertical type PP PVC HDPE Double Wall Corrugator Technical Data |
Type |
Pipe Diameter (mm) |
PVC Output (kg/h) |
HDPE Output (kg/h) |
Max speed (m/min) |
Power (kW) |
JWSBL-160 |
∅50- 160 |
250-300 |
250-350 |
8.0 |
135 |
JWSBL-300 |
∅110-300 |
350-450 |
400-500 |
5.0 |
250 |
JWSBL-600 |
∅200-600 |
650-800 |
600-800 |
3.5 |
500 |
JWSBL-800 |
∅200-800 |
1200 |
1000 |
3.0 |
680 |
JWSBL-1000 |
∅800-1000 |
1300 |
1200 |
2.5 |
710 |
JWSBL-1200 |
∅600-1200 |
1400 |
1400 |
1.0 |
800 |
Model: Horizontal Type Extrusion Line for HDPE PP PVC Corrugated pipe |
Type |
Pipe Diameter (mm) |
PVC Output (kg/h) |
HDPE Output (kg/h) |
Max speed (m/min) |
Power (kW) |
JWSBW-160 |
∅90- 160 |
300 |
300 |
6.0 |
135 |
JWSBW-250 |
∅110-250 |
350 |
350 |
5.0 |
280 |
JWSBW-500 |
∅200-500 |
800 |
800 |
3.0 |
550 |
JWSBW-800 |
∅500-800 |
1200 |
1100 |
3.0 |
680 |
JWSBW-1200 |
∅800-1000 |
-- |
1200 |
1.0 |
800 |
JWSBW-1800 |
∅1200-1800 |
-- |
1500 |
0.6 |
1100 |
Model: Vertical Type Extrusion Line for HDPE PP PVC Corrugated pipe |
Type |
Traditional Serial: Single srew Extruder |
Saving-energy Serial: Conical screw Extruder |
JWSBL-600/800 |
JWS 90/33+JWS 75/33 |
SJZ 80/156+ SJZ 80/156 |
JWSBL-1000/1200 |
JWS 90/33+ JWS 120/33 |
SJZ 80/156+ SJZ 92/188 |
Note: Contact us for customized sizes, specification, functions. |
Fresh air venting pipe type
PE160 Small high-speed corrugated pipe production line
Advantage: With yearly extrusion experience, and we develop the new type HDPE DWC pipe extrusion line. With high capacity extrusion, stable running, and fully automatic controlled machine. The block is cooled by water, high efficiency. With special design vacuum system, DWC pipe will be good shape. Product has high ring stiffness, strength, quality light, sound insulation, shock absorption,long service life good bending, compression, impact resistant High strength, corrosion resistance is strong, cold heat resistance and other advantages.
The max Designed speed is 10m/min, and compared to traditional system the speed will be more 67%
Range: ID.75mm, 90mm, 110mm(Max. OD. 160mm)
Properties: DWC pipe is mainly used for water drainage system. It is a fully computer controlled line. It features high and stable output capacity, and highly automatic operation. For HDPE, you can choose high efficient single screw extruder. For PVC, you can choose conical twin-screw extruder or parallel twin- screw extruder. Forming system consists mould and corrugator. Mould blocks can be easily changed and they have air or water cooling system. The belling process is on line. High precision cutting can be guaranteed by cutting machine. The production line can also be equipped with SIEMENS PLC system.
All Key parts: screw&barrel, mould, calibrator and downstream equipment are made by Jwell factory!
Pipeline Drawing
Features
1. The extrusion lines equipped with two extruders for two layer co-extrusion, stable extrusion, excellent plasticization.
2. Imported ratio-adjusting valve adjusts forming pressure stable and reliable.
3. Double flow channel spiral composite extrusion die head. The surface is Nitrided and polished.
4. Thickness regulating device for double wall.
5. Double wall belling on line.
6. Working table is three-dimensionally adjustable.
7. Automatic protection system starts and working table comes back when power off.
8. Automatic lubrication station.
9. Mould blocks are made of special aluminium alloy and features right weight, high strength, good wear resistant.
10. Air cooling and water cooling for well cooling corrugated moulds that forming pipe at higher speed.
11. The complete line adopts PLC micro-computer control system which can visually shows melt temperature and pressure,
Forming speed, error alarm and also has storage capacity of basic process.
12. High efficiency singe screw extruder (using granule material) and energy- saving twin- screw extruder(using powder or
Granule material) for your choice.
13. Vertical horizontal o Horizontal corrugators for your choice.
Applications
Customized Solutions
Company Information
As the vice unit of CPMIA, Shanghai Jwell Machinery Co., Ltd is the biggest manufacturer of plastic extrusion
Machinery and chemical fiber spinning equipment in China, its head office is located in thewestern district of
Shanghai. There are 5 production bases, which were located in the western districtof Shanghai, Zhoushan of
Zhejiang Province, Suzhou of Jiangsu and Changzhou of Jiangsu, Dongguan of Guangdong, totally covering
700, 000 square meters. It has more than 2600 staffs, about 400 technicians and managing staffs.
Main products: Various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated
Pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe
Extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; Various plastic profile extrusion lines;
Various plastic plate & sheet extrusion lines; Chemical fiber spinning; Microcomputer controlled automatic blow
Molding machines; Plastic auxiliary recycling lines; Various single & twin screw and barrel extruders;
T die; Screen exchangers; Rollers and Robots.
Why us
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product
Person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the
Staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the
Customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would
Be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business
By innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate
One stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery,
We care the customers' satisfaction and benefits.
Certificate and Brand
Sales Service Networks
FAQ
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, We own 5 manufacturing bases and sales center in Shanghai, Suzhou, Changzhou, Zhou Shan, Dongguan China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
A2: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks.
Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement?
A3: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
A4: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Schneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
A5: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
A6: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ".
Q7: How long is the delivery date?
A7: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
A8: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
A9: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
Q10: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...
Q11: Is there any pre-after sale service?
A11: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
Operation and maintenance service for a life time.
Q12: Are our business& money safe with Jwell Machinery?
A12: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Contact: Ms. Megan Jwell
Mob: +86 13818591226
Web: Www. Jwell. Cn
JWELL - big projects HDPE/PP dwc pipe making machine extruder plastic machine with CE