Roller for Plastic Extrusion/Plastic Machine

Product Details
Customization: Available
Type: Plastic Extruder Screw
Plastic Processed: PP/PE/PVC/Pet/PPR/ABS/TPU
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Number of Employees
54
Year of Establishment
2020-03-16
  • Roller for Plastic Extrusion/Plastic Machine
  • Roller for Plastic Extrusion/Plastic Machine
  • Roller for Plastic Extrusion/Plastic Machine
  • Roller for Plastic Extrusion/Plastic Machine
  • Roller for Plastic Extrusion/Plastic Machine
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Basic Info.

Model NO.
Jwell&Bekwell
Product Type
Plastic Extrusion Machine
Feeding Mode
Customization
Assembly Structure
Separate Type Extruder
Screw
Single-Screw
Engagement System
Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Transport Package
Best Sea Transportion Package to Avoid Damagement
Specification
customization
Trademark
JWELL or BEKWELL
Origin
Guangzhou & Suzhou
HS Code
8477
Production Capacity
100set/Sets Per Year

Product Description

 screw and barrel
pipe series of screw designed mainly for all kinds of pipe extrusion, screw structure is divided into regular and efficient type two kinds, a new type of high efficient screw using separation type plus barrier and mixed structure, machine barrel adopts the efficiency of the extrusion production line. 
material: 1. 38CrMoAlA(JIS SACM645
                2. 42CrMoMo(JIS SCM440)
                3. 9CrI8MoV
                4. SKD61
                5. Alloy screw
                6. Zn 3# steel 

Roller:
super mirror roller, thin-wall efficient roller, electromagnetic heating roller, micro-structure roller for optical film&sheet, casting film roller, roller for Bi-Oriented stretch film production line, chill roller, casting roller, embossing roller, hot mill roller, rubber roller

Max. diameter and length of the roller 
Φ1600×14000mm
Max.weight of the roller:15000kg
Roundness and coaxiality:≤ 0.01mm
Roughness of the surface:Ra0.005-0.01μm


1,PLATE/SHEET EXTRUSION LINE
2,PIPE EXTRUSION LINE
3,PROFILE PRODUCTION MACHINE

Roller for Plastic Extrusion/Plastic Machine
1,Jwell -TPU Film making machine |extruder |plastic recycling machine used in field of shoe clothes sport equipment and car seat material 
Roller for Plastic Extrusion/Plastic Machine

TPU(thermoplastic polyurethane) sheet has excellent feature of high tension, high tensile force, good toughness, ageing resistance, environ- mentally non-toxic, antimycotic&antibacterial, wear and corrosion resistance, biological compatibility. It is used widely in the field of shoe, clothes, air-filled toy, overwater&underwater sport equipment, medical equipment, fitness equipment, car seat material, umbrella, luggage bag, bulletproof glass, packaging material.

Roller for Plastic Extrusion/Plastic Machine

The production line adopts extrusion and roller calibration with sheet thickness 0.05-2mm and width 1000-2000mm, which can produce transparent, colored and composite product.

Model Multi layer Single layer Highly efficienct
Extruder specification JW120/65-1000 JW120-1000 JW150-1500
Thickness  0.2-1.5mm 0.15-1.5mm 0.15-1.5mm
Main motor power 110kw/45kw 110kw 160kw
Max. capacity 500kg/h 450kg/h 800kg/

Features:
1.Advanced dehumidifying and drying unit is equipped to ensure stable quality, no bubble will exist in plastic which help transparency of final product. Two side two station unwinder is provided for one step coating, which improve the machine flexible operation and lower the manufacturing cost.
Roller for Plastic Extrusion/Plastic Machine
2.Based on customerised raw material, Jwell make full use of its long term screw manufacturing and test experience, we develop 50, 65, 75, 90, 105, 110, 130 screw with LD 30, 33, 36 to extrude all kinds of TPU material. The extrusion performance is very efficient and pressure is quite stable. Nitriding&plating screw has long life time and good plasticizing, which help to remove fish eye of product.

3.TPU T-die made by Jwell company adopt Germany brand mould steel. The hardness and pressure endurance reach international standard. Built-in heat cartridge help precisely control mould temperature of each zone. Its extrusion flow is uniform and easy to adjust and operate. Good machining from CNC from Germany, Korea, Japan and well designed of T-die inner channel from digital 3D simulation flow work together for good quality.

4.The three-roller type cooling method is adopted, and the surface of the roller is specially customized for TPU by coating anti-adhesive layer, matte extinction, etc.
The inside of the three rollers is cooled by water, and the special runner design has extremely low temperature difference on the surface of the roller, which ensures uniform cooling of the product and less thickness tolerance. Independent loop control system, which can precisely control the temperature of each roller, independent Japanese servo motor control, freely adjust the speed, and help the customized process.

5.Professional research and development of multi-generation winder, free switching of center winding and friction winding, saving manpower, increasing line speed, unique process control tension, meeting different customer requirements.

Jwell TPU color film Extrusion line , Jwell is the leading supplier of this machine. 
JwellTPU film extrusion line successful trail, it is very satisfied by the customer, thanks for your trust, we will keep improving!We had supplied a lot of machines to market , welcome to enquiry and wish to work with you.

We also supply the testing machine of the TPU flim extrusion for the manufacturer of raw materials.

We work closely with world famous brand,your equipment can also be equipped with any compond brand as you wish.
All Key parts: screw&barrel,  T-die, roller  and downstream equipment are made by Jwell factory!
Roller for Plastic Extrusion/Plastic Machine
Roller for Plastic Extrusion/Plastic Machine

2,Plastic PVC/PE/PP/PPR/LDPE Water Sewage/ Pressure& Electricity Conduit /Tube/ Window Profile/Sheet/Pipe Extruding Making/ (extruder& winding) Extrusion Machine

Product Overview

According to different diameter, different production requirements, a variety of special specifications of PVC
Twin-screw extrude to used. The special designed screw structure, uniform plasticizing, high output. 

PVC extrusion die head used high quality alloy steel manufacturing, channel surface with brightness
And anti-corrosive. Wide flow channel design to ensure the retention time of the melt in the die head
And the largest extrusion production. 

In view of the large diameter PVC pipe, the vacuum tank used double vacuum chamber structure
Design, equipped with a circular plate, making pipe roundness and forming better. 
Haul-off unit used 2 to 10 caterpillars, mating with different specifications of the planetary cutting
Machine, adapt to all PVC dimensions pipe production. Optional online belling machine



Roller for Plastic Extrusion/Plastic Machine
 
Outer Diameter 20mm Up to 1000mm (customized)
Model No.  JWG-PVC (customized)
Power Range Up to 500 (kW) (customized)
Production Capacity Up to 1300 kg/h (customized)
Layers Single layer or multi-layer PVC pipes (customized)
Extruders SJZ65/132SJZ80/156; SJZ80/173; SJZ92/188; SJZ110/220
SJP75/28; SJP93/31; SJP120/31 (customized)
Material PVC, CPVC, UPVC, PVC-O PVC-M (customized)
Guarantee Time 1 year (customized)
Certification CE, TUV, SGS

Product Description 
Product Name PVC UPVC, CPVC pipe extrusion line, pipe machine
Energy Saving Ratio Up to 35%
Properties Fully Automatic, stable production, large output
Speed Range Normal speed and high speed optional
Standard European
Loading Type Automatic loader Vacuum suction or screw or spring loader
Brand for Extruder Jwell
Brand for Screw&Barrel China famous brand JINHAILUO since 1978
Electrical parts, gearbox, vacuum pump, auxiliary part Siemens PLC, ABB, Roxroth, WEG, Schneider, OMRON (customized)


Roller for Plastic Extrusion/Plastic Machine





In the production of small diameter pipe and requirements under the condition of high output, especially shows the
Advantages of using dual-strand extrusion. The characteristics of using dual-strand downstream equipment is with
Two sets of independent control circuit, the speed of each pipeline can be adjusted respectively, and can even
Produce different diameter of the pipe at the same time. Four strand extrusion line is suitable for the <=32 mm pipe
With high-speed production, unilateral pipe speed up to 25 m/min. This extrusion line adopts special screw and
Mould design, materials uniform plasticizing, fast production speed, low energy consumption. Control is easy to operate, 
Educe the technical requirements of the operation of operating workers. And effectively save the workshop space. 


Roller for Plastic Extrusion/Plastic Machine


This pipe production line adopts advanced technology of Europe, it is a new research achievement of energy-saving
Production line, which is suitable for high speed extrusion of PVC pipe. Compared with common production line, the
Energy-saving effect reach on 35%, and the product efficiency increase more than 1 times, thus it is not only saving
He cost of site and manpower, but also improving efficiency. 

This production line has nice appearance, higher automatic degree, production reliable and stable. 

Pipeline Drawing 
Specification
Model: Classic Type Extrusion Line for HDPE pipe, PP/MPP pipe
Type Diameter mm Extruder Capacity
(kg/h)
Power(kW)
JWG-PVC32(Quadruple) ∅16-32 SJZ65/132 250-300 104
JWG-PVC63 (dual) ∅16-63 SJZ65/132 250-300 105
JWG -PVC110(dual) ∅50-110 SJZ80/173 450-500 165
JWG -PVC160 ∅63-160 SJZ65/132 250-300 100
JWG-PVC250 ∅75-250 SJZ80/156 300-400 110
JWG-PVC315 ∅160-315 SJZ80/156 300-400 180
JWG-PVC450 ∅200-450 SJZ80/173 450-500 245
JWG-PVC630 ∅315-630 SJZ92/188 650-750 350
JWG-PVC800 ∅400-800 SJZ110/220 1000-1300 420
JWG-PVC1000 ∅500-1000 SJZ110/220 1000-1300 460
Note: Contact us for customized sizes, specification, functions. 





Roller for Plastic Extrusion/Plastic Machine

T
he PVC pipe machine commonly together with the belling system, adopts the advanced European
Technology used for PVC solid wall pipe and double -wall corrugated pipe. Belling type are rectangular
Type, U type and R type. Automatic control uses the japense mistsubishi PLC program control which
Stable and reliable. Belling die adopts hydraulic drive, main production range is ∅32-800mm 
Type JWGK110 JWGK250 JWGK450 JWGK630 JWGK800
Dia(mm) ∅32-110 ∅63-250 ∅160-450 ∅315-630 ∅400-800
Hydraulic pressure reated(MPa) 3MPa 3MPa 5MPa 5MPa 5MPa
Compressed air(MPa) 0.4MPa 0.4MPa 0.4MPa 0.4MPa 0.4MPa
Power(KW) 10 20 25 40 60



PVC pipe machine commonly together with the mixer
DYHL series mixer adopts PLC control, which combined machine unites mainly used batching, mixing, 
Coloring and drying for various resins. This unit has combined the technology of hot mixing and cool
Mixing, which can let the material enter cool mixing after hot mixing automatically so as to cool it and
Removal of residual gas to prevent blocking


Roller for Plastic Extrusion/Plastic Machine
Technical date 
Model SRL100/200 SRL200/500 SRL300/600 SRL500/100 SRO800/1600 SR: 800/2500 SRL1000/3000
Type Vertical Vertical Vertical Vertical Vertical Horizontal Horizontal
Capacity(L) 100/200 200/500 300/600 500/1000 800/1600 800/2500 1000/3000
Effective capacity(L) 65/130 150/320 225/380 220/750 600/1050 600/1500 700/2100
Motor(KW) 14/22/7.5 30/42/11 40/55/11 55/75/15 83/110/22 83/110/30 110/160/30
Output(kg/h) 165 330 495 825 1050 1320 1650

Applications

PVC is currently used in a wide spectrum of piping applications, all helping to meet modern
Infrastructure needs. 

Roller for Plastic Extrusion/Plastic Machine












 

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